March 15, 2018
In this presentation I am demonstrating how I was taught to make a French Polisher's rubber. If you are just starting out and looking at french polishing for the first time then this is the correct way to start.
November 24, 2017
September 12, 2017
Recently we attended the SW Home & Garden show at Exeter westpoint arena. Tim, the chap training the exhibitors was from Tesla Motors and was extremely impressed with the Gilboy’s story and the attention that was given to even the smallest details when creating our product.
Back at Tesla, the Gilboy's story continued to play on Tim's mind. There were so many elements in the story that paralleled those of Tesla Motors, he really felt that his own sales teams needed to hear it first hand from Simon. Tim got straight on the phone and asked Simon if he could come up to the UK headquarters and meet the UK sales team on their training day to talk about the Gilboy’s ethos and illustrate the parallels with the Tesla motors offering.
There's a certain level of attention to detail and quality that is required to sell a high-end product. We've understood this for over 25 years. As did generations of woodworking craftsmen before us. We are in awe of their craftsmanship and attention to detail everyday in our restoration workshop.
For us the small details are important.
A Gilboy’s Furniture Polishing Kit contains:
That's all before you even get to the jar of beeswax polish itself upon opening the box. Every jar is signed by hand by the restorer who made the beeswax polish it holds.
Did I mention the sweetpea seeds? Every kit comes with a box a sweet pea seeds for the customer to plant as a ‘thank you’ to the bees for their incredible wax. The sweet pea was selected after we researched which plants grow readily in temperate climates and provide the most nectar. It was this attention to detail that Tim wanted to impress upon the Tesla motors sales team and help them understand that it's 'all the small details' that high-end customers really appreciate and expect.
Simon ensured he took up polishing kits packaged as they would be for any customer and sequestered them under the seats of the sales reps before they took their seats. To help them understand the points he was making, during his presentation Simon would stop and ask them to look under their seat and open their 'present'.
A 2014 study, “Impact of Product Packaging in Consumers’ Buying Behavior”, published in the European Journal of Scientific Research describes this response: “…the packaging is perceived to be part of the product and it can be difficult for consumers to separate the two (the concept of gestalt).”
Apple is an acknowledged master at creating an iconic sensory experience that distinguishes and communicates its brand from the very moment you first touch the box your new product is delivered in. Being an Apple fanboy, when developing the Gilboy’s product offering Simon was very keen to replicate the ‘box-opening experience’ that accentuates the Apple brand.
"The quality of our wax is such that it deserves the highest quality packaging and our customers deserve to receive their wax in perfect condition." ~ Simon Gilboy, MD
Today all our waxes are packaged in specialised suspension packaging and a great deal of thought and care has been taken to ensure our customer's delight when opening their delivery of Gilboy’s Gold.
We took a novel and very hands-on approach to testing and selecting the very best packaging for our waxes. We decided the best test would be to fill one of our jars with water and throw each sample package about 15 feet in the air and let it hit the concrete to test transit durability (some couriers can be shocking!). We tried about five or six different packaging solutions before selecting the best. It turned out that the most durable packaging also had the added advantage of being very reusable which fitted perfectly with our return & refill discount scheme.
Simon recalls his first experience of 'customer delight' as a young boy. Whenever the lemonade lorry would pull up outside his childhood home, the kids would all line up clutching their empty bottles to return and claim their 10p for each. He remembers distinctly the bottle lids having '10p Return' printed on them.
It's in this spirit that Gilboy's Gold is supplied in a clip-top jar and reusable packaging so you can return your empties and claim a 'Refill Discount' on your next jar.
Conclusion
Simon's presentation was very well received and we're fairly certain the importance of 'all the small details' was taken on-board by all. In fact they were so impressed that they gave Simon the loan of a Tesla S90D for the weekend!
June 22, 2017
Most people are emotionally attached to a grandfather or longcase clock, far more than that of a chair or table. There's always a story behind a grandfather clock. So naturally you'll want to take the best care of it to ensure it will remain in the best possible condition as it passes through the generations. It's quite common for us to hear that an old grandfather clock has "been in the family for donkey’s years".
In this article we're only going to talk about our area of expertise, wood preservation and the outer case, as opposed to the interior workings which is entirely the domain of the horologist.
Our first piece of advice is always, before applying polish, to make sure the clock is secured to the wall it is resting up against. We recommend attaching a small baton to the wall behind and screw through the back of the clock case to secure to the baton. This is because when the clock is fully wound the counter-weight is at the top of it's chain and the whole clock can be very top heavy and unstable. When it is secured to the wall the clock unlikely to fall over through vigorous buffing or when children are being adventurous!
Because a clock is rarely moved about and is not actively used (except by the eyes), it can be a bit of a dust collector. This problem is accentuated if you use wet-finish spray polishes or oils. That being said, the greatest risk with spray polishes is getting micro-particles of sticky polish in the workings of the clock and attracting more dust and dirt than necessary. What is needed is a beeswax polish that is formulated to produce a hard dry finish that does not attract or capture dust and it will be easier to remove with the simple swipe with a feather duster. This is what Gilboy's Gold beeswax polishes are designed for.
Once every 4 or 5 years should be sufficient if you use Gilboy’s Gold.
Rose Gold or Antique gold will bring out the natural colour of the common timbers used such as mahogany, oak or walnut.
Beeswax Polish in Jars | Complete Polishing Kits | Tins for Professionals | Leather Balsam |
June 22, 2017
Musicians are extremely wary of any substances they put on their wooden musical instruments such as guitars, violins, cellos and double basses etc. And rightly so. The biggest concerns always seem to relate to either affecting the resonant properties of the wood or causing long-term damage to the finish. It can be a bit of a minefield as the internet is so full of misinformation that many musicians resort to a 'do nothing at all' ethos.
This stems from a misunderstanding of the general function and purpose of a wax polish. Its purpose is to protect the 'finish', the lacquer, varnish, nitrocellulose or polyurethane protective layer that the luthier applies to the instrument to protect the wood for the long term. In polishing we seek to protect this finish from daily wear and tear with a thin layer of wax that acts as a kind of sacrificial layer that is easily replaced.
Most instrument makers use layers of lacquer, varnish or nitrocellulose to protect the wood of an instrument, and varnishes have been used to coat string instruments like violas, cellos and violins for hundreds of years. It started life as a closely guarded secret substance. Different formulae were concocted by the luthiers, a trade secret never to be revealed. Those varnishes were made of plant resins combined with oils like linseed, honeybee propolis, gums and other oils. The usage of beeswax was commonly added to the mix to decrease the brittleness of the resin and protect the resonant qualities of the wooden structure. This type of varnish had a higher proportion of resins, and a hard, shiny surface.
"The lacquer protects the wood, but what protects the lacquer?" ~ Simon Gilboy
Gilboys Gold has been specifically designed to protect all types of wood finishes. It was designed by antique furniture restorers with over 25 years experience using traditional methods of restoration learned from long apprenticeships.
"A hard-wearing yet flexible wax finish that retains the resonant properties of the instrument"
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[1] Stradivarius in the Jungle, Human Ecology, April 2008 A.M. Stearman
June 22, 2017
We were approached earlier this year by one of the fastest growing creative agencies, Original Concept Productions who had been commissioned by the Discovery network to make a series of 'idents' for their Fine Living channel. We met in January and discussed a number of concepts. Their remit was to film a number of different restoration projects from start to finish such as a piece of broken fine china and even an old tapestry. Ours would be the complete restoration of a piece of antique furniture. Fortunately we had a victorian walnut spoon-back open-arm chair that was in very poor condition and was in need of a comprehensive restoration. As the whole process would take about six weeks to complete, the film company would visit at critical stages and film the each step in the process.
We thought it would make an interesting story for you to find out about each step in the process too:
The chair was completely stripped down with the upholstery being removed first while taking care to retain as much of the original upholstery (horsehair, springs, wadding etc) as feasible so that it could be reinstated by our upholsterer to preserve as much of the original chair as possible.
All the joints were steamed apart. This involved melting the old traditional hot-melt or hide glue with nothing more than steam. The snapped or broken dowels were carefully drilled out and new hardwood dowels made to replace the softer pine ones found in place.
During this process it became apparent that one of the legs was so rotten with woodworm that it was beyond restoration and would need to be replaced. In fact it was so bad that even pressing lightly in places would cause the structure to collapse to dust!
Luckily we have a wood store full of old reclaimed wood from just about every period of furniture-making history, so our head restorer went to find a piece of wood of similar age and type to that used in the chair. A new leg was then fashioned from this wood using the original leg as a template.
Once all the parts had all the old glue cleaned off, all the joints were 'keyed' by lightly sanding them down. A dry-run reassembly was then carried out without glue to ensure everything fitted perfectly together again. The joints were then glued using traditional hot-melt glue, also known as hide or pearl glue. This is to ensure that any future repairs can be carried out using the same 'steaming' method to unglue the joints with minimum stress to the wood. All the joints were then clamped and left to dry for 24 hours.
The existing finish was sympathetically stripped back to the bear wood using a mild solvent stripper, with great care being taken not to remove any of the character, marks, dents and dinks (patina). The timber was then neutralised with an alcohol-based solvent to halt the chemical reaction of the stripper and prepare the surface for finishing. All the timber was then cleaned evenly with light grade sandpaper (240 or 320 grit) going with the direction of the grain. Normally at this point the wood may be stained with an oil or spirit stain if required for a desired colour, but in this case we wanted the natural colour of the walnut to shine through.
First the timber was sealed lightly with a shellac-based sealant (made from the excretions of the shellac beetle), with head restorer Will being careful not apply it too quick or too heavy and allowing it to completely dry between coats. Before each coat the surface was lightly sanded with silver finishing paper (320 grit), removing any nibs (bits from the cloth or other foreign objects).
This piece was only sealed twice to allow the grain to show through, but for a full piano finish with no grain showing we might apply four or five or more coats depending on how grainy the wood is.
A special pale french polish was then applied all over the frame and then very fine ('0000' grade) wire wool was used very lightly to ensure the surface was completely smooth. Then using a french polishing rubber (essentially a fad with a square piece of cotton wrapped over it) more french polish was applied to the surfaces in a much more controlled manner. This is then left for a few days or up to a week or longer to harden.
Once the french polish has hardened, Gilboys rose gold beeswax furniture polish was applied using very fine '0000' grade wire wool to polish and protect the finish. This was left overnight to dry and harden. The next day it is all buffed to the desired soft antique sheen with a restorers' cotton buffing cloth.
The chair was then ready for the upholsterer.
Our expert upholsterer Thalie used as much of the saved upholstery materials as possible and used new traditional materials to replace those which were beyond recycling. The chair was completely reupholstered using traditional techniques with webbing, hand-sewn springs and horsehair stuffing etc. Eagle-eyed viewers may notice Thalie using a staple gun rather than hammering in upholstery tacks. This was in order to further protect the wood. Antique furniture may be reupholstered many times during its lifetime and upholstery tacks make much larger holes in the already fragile wood. Staples make just two tiny holes and are applied using much less impact force, further protecting the original beautiful walnut from more stress than is absolutely necessary.
It’s worth mentioning the attention to detail in the reupholstering work. The back of the chair is deep-hole buttoned. This is a very difficult process where the fabric has to be carefully folded in such a way so as to retain the original aesthetic design of the pattern. Each button has to have a section of fabric hand-pressed on to it. It has to be carefully selected so that it will match the pattern of the fabric when it has been pulled through to its final position on the chair. All the double piping was hand sewn and applied, again with great care taken to ensure it complements the chair covering throughout.
Once back in the workshop the chair is closely inspected and given a final polish with Gilboys rose gold before being presented to the customer.
Here's the finished 'ident' video for Fine Living TV:
June 20, 2017
If you have a British £2 coin in your person right now, check out the inscription around the edge. It might read "STANDING ON THE SHOULDERS OF GIANTS" and is taken from a letter by Isaac Newton to Robert Hooke, in which he describes how his work was built on the knowledge of those that had gone before him. "If I have seen further, it is by standing on the shoulders of giants." Newton was Warden and later Master of the Royal Mint.
You might be asking what this has to do with Myrica wax and the picture of some strange berry. Well, in our line of work (antique furniture restoration), Newton's giants would be the ancient luthiers and furniture makers who discovered the amazing preservation properties of beeswax and pine sap and created lacquers, varnishes and polishes to protect wood and present a deep shine. When we stand on the shoulders of our giants we understand the importance of using ingredients that nature provides, that natural selection has endowed with properties that work in harmony with the environment. Standing on the shoulders of our giants allows us to see as far as the South American Andes mountains and, sharing the same thirst for knowledge and improvement as our forebears, investigate the properties of the waxy covering that protects the berries of a shrub named Morella pubescens.
Morella pubescens is a member of the wax laurel family of trees and shrubs and was originally classified as Myrica pubescens until 2002. It is known locally as "Laurel de cera" or Wax Laurel. It is easily confused with the Myrica cerifera (Wax Myrtle or Bayberry) that is found on the east coast of the Americas from the caribbean to New York. Morella pubescens however, grows at high altitudes (above 1,800m/6,000ft) in the Andes and can only be found in Colombia, Bolivia, Ecuador and Peru. The wax covers the small, greyish berries to protect them against the moisture loss and extreme environmental stresses that life at such altitudes demands.
Wax Laurel is a fast growing, resistant and adaptable tree that colonises areas with poor and eroded soils. This makes it an ideal species for environmental restoration in places that have been degraded. In fact it has been used by humans for centuries:
Of course our interest is in its properties for the protection and preservation of wood and wood finishes. Myrica wax is very unique as it has no double bounds and is a rather naturally hydrogenated solid. Due to its chemical structure it is very stable against oxidation. Very untypical is the low melting point while having an exceptional hardness. This combination leads to an outstanding spreadability that means Gilboy's Gold beeswax furniture polish will be even easier to apply.
Testing in the workshop on our own furniture, we found that it improves the ease of application and depth of shine with a slightly harder resistance to dust and atmospheric conditions. The wax protects the berry from the increased UV exposures at high altitude and this property should afford your wood finish similar protection from the sun. UV light has the most impact on colour change of the actual wood. Wood is extremely photosensitive – which means it reacts to sunlight. You only have to put a piece of unfinished wood out in direct sunlight for a short time with part of it covered to see how the sun’s ultraviolet rays affect it. How fast a timber reacts to UV light depends on the species.
For example many tropical, exotic woods like Brazilian Cherry or Tigerwood, react to UV exposure very fast and they turn a much darker shade. On the other hand woods like Red Oak, Maple and Hickory generally bleach out and become lighter at a slower rate.
And it’s not only the wood itself that is subject to discolouration. The type of finish can also play a big part in how the wood will react. Infrared light, combined with UV light and visible light, reacts with the finish and can slowly it darker or yellowish.
Anyone with a hardwood floor knows the effect the sun can have on colour
When applied to more modern, hard lacquers it will struggle to penetrate past the finish and will be less likely to be an effective colour restorer.
Myrica wax is harvested and produced through sustainable methods by local farmers in a process monitored by the Union for Ethical BioTrade. The UEBT promotes sustainable use of biodiversity in Colombia, fair and equitable sharing of benefits, regulatory compliance and social and environmental responsibility. The myrica wax is extracted via boiling and then skimming the surface, and is processed without the use of solvents or additives.
Beeswax Polish in Jars | Complete Polishing Kits | Tins for Professionals | Leather Balsam |
January 27, 2017
My name is Simon Gilboy and in 1987 at the age of 16 I was one of the last apprentices at Staverton Joinery in Totnes, South Devon. Staverton Joinery was owned by Dartington Trust at the time and employed up to 100 full time craftsmen, the majority of which had also been apprenticed by the Trust. Staverton Joinery attained a huge amount of respect within its field and was known throughout the country for decades as being one of the best joineries in the country producing furniture for the wealthiest of clients worldwide.
In March 1994 I opened the doors to my own furniture restoration business with the help of The Prince’s Trust. By 2015 Gilboy's was the largest furniture restoration company in the South West of the UK.
Over the decades we have probably used all of the wax furniture polishes available on the market and we feel that this very rewarding process has been largely overlooked and undersold on its importance in the preservation and protection of furniture. The best wax polishes for antique and vintage furniture contain a high proportion of triple-filtered beeswax.
These are the two reasons we use furniture polish:
Yes, it can also be nourishing to sun damaged, worn and dull finishes, but perhaps not in the way that many believe it to be. I have heard so many times that a good beeswax polish should nourish the wood itself but this really isn't the case when dealing with the majority of antiques.
If the original finish has broken down so much that the surface is exposed then it needs the services of a professional restorer. Dull, tired and scratched finishes can be revived to very good effect with the application of a good wax polish and this is also where using a coloured wax polish will help rejuvenate the surface polish. I would say that we would use coloured wax polishes 90% of the time in the workshop.
The statement of ‘nourishing wood’ is very true when dealing with 17th Century and earlier oak, elm and walnut furniture. A good quality beeswax polish will revive much of this period furniture.
"When properly applied a single application of the best beeswax furniture polish will last for years and years"
In the majority of situations there is no need to apply beeswax polish more than once. As long as it is applied correctly, and not over applied, there should be just the right amount of high quality ingredients in the polish to achieve a good shine and generate a protective layer in just one application that should last for years and years.
There are a few circumstances when it may be necessary to apply a good beeswax polish a number of times. An example situation might be when reviving the colour on a faded or dry 17th Century oak coffer.
"We struggled for years to find just the right polish and that is why we decided to make our own. The difference being if we made it ourselves we were not going to cut corners on the cost of the ingredients." - Simon Gilboy
At the time of writing this we are entering our second year of our antique restoration programme for Buckfast Abbey in South Devon. The very kindly beekeeping monks provided us with their own triple-filtered beeswax so that we could make the best possible beeswax wood polish for the job. Buckfast Abbey have been supplying their incredible beeswax for our own polishes ever since.
A good beeswax furniture polish should have just the right rich quality of ingredients to provide a layer of protection to the furniture and further enhances the long term patination and protection.
Why would a person spend a considerable sum of money to buy or restore an antique (sometimes in the many thousands of pounds) to then later on apply a low-cost, low quality wax polish?
If ever the old adage of “you pay for what you get” is true, then it certainly is with cheap polish. Please don't think I’m being condescending, but let's say you buy a tin of polish for £10.00; the retailer is making £3.00, the wholesaler makes £3.00, the manufacturer has labelling costs and the cost of the tin, not forgetting transportation - another few pounds. How much is left to pay for the actual contents which is going to be applied to your very treasured piece of furniture?
"Our intention at Gilboy's from the very beginning was to create a polish that complimented our services and to enhance the historical value of the furniture"
It was our focus to prolong the preservation and conservation of antiques and not “how much can we make out of this?”
For years, our customers have been asking us “What is the best way to care for our furniture?” and now we can honestly say it is our polish. We have developed it in our own restoration workshop and used it on our own antiques. It took years to perfect it but now we think we have got it right. Gilboys Gold is made by us in South Devon and is entirely handmade by our small team of furniture restorers. It is made without compromise.
We developed three shades of polish, specifically designed to bring out the best in similar coloured woods:
Pure Gold is a clear beeswax polish ideal for use on Ash, Beech, Maple, Light Oak and Pine. To restore the colour of sun-bleached woods we recommend using Rose Gold or Antique Gold. | |
Rose Gold is a medium shade beeswax polish specially formulated for use on Rosewood, Light Mahogany, Cherry, and Honey Oak furniture or similar coloured woods. | |
Antique Gold is a dark beeswax polish designed for use on dark and antique woods such as Antique Oak, Mahogany, Walnut, Elm or similar dark coloured woods. |
Beeswax Polish in Jars | Complete Polishing Kits | Tins for Professionals | Leather Balsam |
Gilboys
Beacon Park, Dartington, Devon, TQ9 6DX, UK
Email: enquiries@gilboys.co.uk
Tel: +44(0)1803 762 763
Company No.: 04465020
VAT No.: 834734614
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